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ASSA ABLOY machine protection doors

ASSA ABLOY RP300 machine protection solution

ASSA ABLOY RP2000 in manufacturing plant, Holland

ASSA ABLOY RP2000 machine protection door with fast acting door blade

ASSA ABLOY RP300 machine protection door solutions

ASSA ABLOY RP300 machine protection door

ASSA ABLOY RP300 in electronics manufacturing facility

ASSA ABLOY RP300 in automotive manufacturing plant

ASSA ABLOY RP300 is designed and built to a wide range of sizes and specifications

ASSA ABLOY RP300 with vision panel as an option

ASSA ABLOY RP300 Machine Protection Doors enhancing operator safety and floor space

ASSA ABLOY RP300 Machine Protection Doors - integrated in elevator for material handling

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Fast speed and short cycle times in automated processes with the ASSA ABLOY machine protection doors

When safety, speed and process integration is the challenge, smart machine-protection doors are the solution. Fast speeds and short cycle times. Automated manufacturing and assembly requires advanced technology, processes and equipment. ASSA ABLOY Entrance Systems delivers high-performance, high-speed doors that are specially suited for such demanding conditions. With both pre-running and door-line photo cells, the safety switches are integrated into the side frames. Our machine protection door is the best safety barrier in the industry. The door can be integrated directly into the control systems for the automated machinery. When this integration is complete, the door's comprehensive safety features will meet the following standards: PL d/Cat. 3, PL e/Cat. 4 (EN ISO 130849-1) and SIL 3 (EN 62061).

ASSA ABLOY RP300

ASSA ABLOY RP300 machine protection doors are heavy-duty high-speed doors designed for automated processes and production lines. Built with a minimal number of parts these rugged machine-guarding doors are reliable, easy to install and require low maintenance. ASSA ABLOY RP 300 production doors offer protection to staff working close to automated manufacturing processes. The safety concept of these roll-up doors allows a compact production setup, being installed at short distance from the automated machines. At the same time, fast opening- and closing-cycle times increase product flow and process productivity.

ASSA ABLOY RP2000

ASSA ABLOY RP2000 doors are high-speed machine protection doors with a rigid curtain made of aluminum slats that provides the utmost protection from automated machine activity. This door was specifically developed for robot and laser welding applications. The ASSA ABLOY RP2000 series features smart design elements that improve automation, ensure safety and help meeting high industry standards. The ASSA ABLOY RP2000 opens incredibly fast to ensure short cycle times – up to 5 door cycles per minute are possible. The rugged design stands up in harsh, industrial environments and provides process reliability after a high number of cycles.

Technical description

ASSA ABLOY RP300 Machine protection door

Door dimension (mm) max. 4000 x 3500 mm
Speed open/close: up to max. 2.4/1.8 m/s depending on control systems
Cycle number/minutes max. 1 – 5
Door Curtain: Depending on application, various door curtains and colors are available, from partially transparent PVC curtains with colored reinforcement stripes to highly rigid durable material, protect against sparks. Optional anti-UV welding windows that conform to EN 1598 are also available.
Side frames are made of two aluminium profiles, integrated safety limit switches connect the door with the machine. Window areas allow easy monitoring of integrated safety limit switches.
Safety limit switches according to EN ISO 13849-1 and EN 62061
Doors conform to EN ISO 12100 and EN 1088
Control systems: Depending on the application 2 control systems which offer a broad spectrum of speeds, power supplies and options for safety devices. Door without a control system is possible. UL-Version as option.
Space saving extension box allows mounting of interface card or safety monitoring module for safety limit switches.
Connectin to the machine
Motor Power 0,75 KW
Protection IP 55
Mains connections different from contron system, see technical data sheet
Safety features: Electrical safety contact edge and door line photocell, pre-running photocell as option
The door is designed according to the Workplace Directive of the UVV regulations and the harmonized CE Guidelines including the EN 13241-1 and 98/37/EG.

Special:

Short cycle times up to 5 cycles per minute is possible
The door can be mounted freestanding on floor with optional mounting brackets.
Flexible positioning of the gear motor can be mounted on the left or right side of the door. The motor can tilt in 45° increments for easy positioning and installation
Self-Supporting: the door can be mounted directly to the floor with optional mounting brackets. Leveling screws allow the door to be leveled on uneven surfaces.

ASSA ABLOY RP2000 Machine Protection Door

Door dimension max. 3500 mm x 3000 mm
Speed open/close: up to max. 2.0 / 1.2 m/s
Cycle number/minutes max.5 (higher cycles on request)
Door curtain: slats are made of anodised aluminium as standard. They can be equipped with windows made of polycarbonate (250 x 40 mm) as option. Nuber of windows depends on the door width
The self-supporting side frames are made from steel profiles
Safety limit switches according to PL d/cat. 3 and PL e/cat. 4 (EN ISO 13849-1), SIL 3 (EN 62061)
Doors conform to EN ISO 12100, EN ISO 14119 and EN 953
Control system: ASSA ABLOY MCC frequency control
Connection to the machine
Motor Power 1,1 KW
Protection IP 55
Safety features: Pre-running safety photocell, door line photocell as option
The door is designed according to the Workplace Directive of the UVV regulations and the harmonized CE Guidelines including the EN 13241-1

For special detailed technical data see description in the special data sheet.

Downloads

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